Shandong horizon building energy saving technology co., LTD., is specialized is engaged in building energy-saving materials research, development, production and sales of large green building materials enterprises.
The company's main products are insulation decorative one board, inorganic pre-coated plate, clean board, colorful paint, with the most advanced production line six, can achieve an annual output of 6 million square meters.
The following highlights, the company's flagship product - Decorative Insulation Board.
First. Decorative Insulation Board composition
Its basic composition - insulation layer, panel and coating.
1. Insulation core material is the main part of the insulation decorative one board, in order to meet the different requirements, can choose different insulation core material, can be customized rock wool, extrusion, polystyrene board, polyurethane, gold plate, The specific parameters of the material are as follows:
|Name||Fire rating||Bulk density(kg/m3)||Bulk density(kg/m3)||thickness(mm)||Thermal Conductivity W/(m·K)||Remarks|
|rock wool|| |
|120||100-150||20-180||0.045-0.048||Bulk capacity exceeding 140 kg / m3 to be customized|
|gold plate|| |
2. Panel is the protective layer of the insulation layer, but also the bearing body. Different materials of the panel, determines the insulation decorative one of the applicable areas of the board. Factory selection of high quality inorganic resin plate, can be divided into calcium silicate board and fiber cement board.
Calcium silicate board is a kind of siliceous material (main component is SiO2, such as quartz powder, fly ash, diatomaceous earth, etc.), calcium material (the main ingredient is CaO, such as lime, calcium carbide, cement, etc.) Reinforced fiber materials, additives, etc.
by a certain proportion with the copy or molding, autoclave curing and other processes made of a new type of inorganic building materials, and fiber cement board refers to the cement as the basic materials and adhesives, To mineral fiber cement and other fibers as a reinforcing material, by the pulp, forming, curing and other processes made of sheet metal.
These two materials are national A-class fire-resistant materials, is a good performance of new construction and industrial sheet, the fire, moisture, heat insulation, anti-moth, durability are good, can be applied to all areas.
Panel size:1220mm*2440mm, 1220mm*3000mm,1220mm*4800mm
Can be cut on demand for custom sizes. The surface is the decorative layer, and insulation decorative one board can be painted surface layer of real stone paint, imitation stone paint, fluorocarbon solid paint, fluorocarbon paint, with a professional R & D team can be customized.
Second,Horizon production process:
The first step, panel processing
Select the substrate material, thickness, density, according to customer requirements for procurement, the following to our factory using high-density calcium silicate board (1.4g / cm3, 6mm) as an example. Plate into the factory is the first hurdle quality inspection, excluding density unqualified, damaged, the size of the plate is not up to standard, in strict accordance with the flatness of the board error ± 1mm, diagonal error ± 2mm national standard requirements for inspection. And then use the professional sanding machine for surface sanding, sanding to ensure the smoothness of the surface film. Finally, the surface UV treatment, which can prevent the destruction of moisture on the plate to improve the useful life of the plate.
The second step, the finish of the spray.
By the professional paint personnel in accordance with the requirements of customers to adjust the color paste, and then transferred to the production workshop using the international advanced automated spraying equipment for spraying, to ensure that no color finish. Spray paint is divided into primer, coating, finish and shade, which cover the use of fluorocarbon resin, there is a strong color retention and weatherability, surface hardness can reach 2H. After each step of the spray, will be in natural light conditions, completely dry, then the next step spray.
Finally, the insulation layer and the composite panel, the factory uses high-strength aviation composite rubber --- polyurethane adhesive, the adhesive strength of up to 14.74MPa, in the insulation of the core material and the back of the panel wipe the plastic, double-sided adhesive , And then put into the 40T press, the press fixed for 8 hours to ensure that the insulation layer and the panel firmly bonded.
Horizon Ltd has been established for 8 years, and obtain the thermal insulation decoration system is under examination and approval have been dozens of patents, the system development background is to replace the traditional system of thin plastering, so where is the advantage?
Heat preservation and energy saving
The heat insulation and decoration integrated plate system is industrialized and standardized production, to ensure the effects of the heat preservation layer, can't because of the personnel construction damage; inorganic resin plate heat conduction resistance with high thermal conductivity can reach 0.030 W/ (M - K), has good insulation effect.
Thin plastering system cycle is short, a few years will need renovation, re construction. The life of the insulation decoration integrated system can reach more than 25 years.
Thermal insulation decoration plate system uses standard and automatic production line to complete, effectively eliminate the decorative color, smooth surface, uniform color, comparable to the effect of aluminum curtain wall, and can also dry hanging stone shoulder.
No matter from the selection of the inorganic resin panel, or the UV treatment of the panel and the light of the fluorocarbon coating, the service life of the whole plate is greatly improved.
The panel is made of inorganic material, which will not produce static electricity and dust. In addition, fluorocarbon coating can form oil The contaminated dirt can be washed off with rain water.
Insulation decorative board system insulation layer is protected by A-level fire panel, will not be exposed to the air, to avoid contact with the fire source, reduce the possibility of fire; UV treatment panel, hydrophobic insulation core material, Silicone sealant seal and waterproof breathable tank design to avoid the water into the board, resulting in the loss of sheet metal safety hazards; strength up to 1MPa of polyurethane adhesive for composite, dedicated bonding strength up to 0.6MPa bonding Mortar on the wall construction, and supporting the anchorage strength of 0.8KN anchor for plate fixation, are great to meet the use of the wall on the wind 9 and 7 earthquake requirements.
High strength impact resistance
The overall impact resistance of an integrated insulation system up to 10J, effectively reduce the possibility of sheet damage.